106861-0640 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1068610640 1670097607


106861-0640 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106861-0640 1068610640
NISSAN-DIESEL 1670097607 1670097607

Service parts 106861-0640 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106086-5300
3. GOVERNOR 105306-0611
4. SUPPLY PUMP 105217-1410
5. AUTOM. ADVANCE MECHANIS 105636-0280
6. COUPLING PLATE 105662-0600
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4550
11. Nozzle and Holder 16600-97012
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-4210
14. NOZZLE 105015-4250
15. NOZZLE SET

Include in #1:

106861-0640 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106861-0640 1068610640
NISSAN-DIESEL 1670097607 1670097607


Zexel num
Bosch num
Firm num
Name
106861-0640 
106861-0644 
 
1670097607  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
RD8 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-7-5- 4-3-6-2
Pre-stroke mm   3.65 3.6 3.7
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.5 45.5
Difference between angles 2
Cal 1-7
deg.   90 89.5 90.5
Difference between angles 3
Cal 1-5
deg.   135 134.5 135.5
Difference between angles 4
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 5
Cal 1-3
deg.   225 224.5 225.5
Difference between angles 6
Cal 1-6
deg.   270 269.5 270.5
Difference between angles 7
Cyl.1-2
deg.   315 314.5 315.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.7
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   116 115 117
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.7
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   117 114 120
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   9.7
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   121.5 117.5 125.5
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   6.5+-0.5
Pump speed r/min   200 200 200
Average injection quantity mm3/st.   10 8 12
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Timer adjustment
Pump speed r/min   600
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   750
Advance angle deg.   1
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   1.9 1.4 2.4
Timer adjustment_04
Pump speed r/min   1250+-25
Advance angle deg.   4 3.5 4.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106861-0640
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)After completing adjustment of the broken line, set the lever at the unbroken line position. (3)Rack limit using the stop lever: R1 (4)Damper spring setting
----------
DL=5.5-0.2mm R1=11.2+0.2mm
----------

0000000901

Test data 106861-0640
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=12deg+-5deg b=19deg+-3deg

Stop lever angle

Test data 106861-0640
N:Pump normal S:Stop the pump.
----------

----------
a=12deg+-5deg b=33deg+-3deg




Have questions with 106861-0640?





Group cross 106861-0640 ZEXEL

 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 617 945 
1670097604 
INJECTION-PUMP ASSEMBLY
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1670097605 
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1671397601 
INJECTION-PUMP ASSEMBLY
D158X
 
1679097504 

RD8
106861-0640  

106861-0644 
 
1670097607 
INJECTION-PUMP ASSEMBLY
RD8
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 617 946 
1670097566 
INJECTION-PUMP ASSEMBLY
RD8
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 617 947 
1671397602 
INJECTION-PUMP ASSEMBLY
RD8
 
1671397603 
INJECTION-PUMP ASSEMBLY
RD8T
 
1671797503 
INJECTION-PUMP ASSEMBLY
RD8
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

 
1671797504 
INJECTION-PUMP ASSEMBLY
RD8
 
1670097606 
INJECTION-PUMP ASSEMBLY
RD8T
 
1670097609 
INJECTION-PUMP ASSEMBLY
RD8T
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 617 948 
1670097565 
INJECTION-PUMP ASSEMBLY
RD8T
 
1670097560 
INJECTION-PUMP ASSEMBLY
RD8
 
1670097567 
INJECTION-PUMP ASSEMBLY
RD8
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 617 949 
1670097610 
INJECTION-PUMP ASSEMBLY
RD8
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